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Chiripal Industries Ltd. (Processing Unit) / Manufacturing Facilities |
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Chiripal Industries Ltd. (Processing Unit) consists of different divisions namely Process Division, Knitting Division, Polar Fleece Division, Flock Division, Cotton Hosiery Division and Chemical Division. More than 2000 employees work at the manufacturing facility in Saijpur--Gopalpur, Pirana Road, Piplej near Ahmedabad.
Recognizing the need to prove adherence to international standards, Chiripal Industries Ltd. (Processing Unit) received OEKO TEX Standards 100 for environment friendly processes. We lay strong emphasis on recycling, promotion of waste minimization and natural resource conservation. We have indigenously developed equipments and processes that reduce or completely eliminate pollution. We have installed well - equipped effluent treatment plant for proper treatment and disposal of waste material.
In our bid to provide customers most efficient, and advanced products we have strengthened our production facility by introducing captive power plant.
We are currently having a lignite based captive power plant of 1.70MW
capacity in unit 2. We plan to set up a new lignite based power plant of 7.5
MW capacity.
Following is the list of machineries used at the manufacturing facility |
| |
| Machine Name |
No. of Machine |
Machine make/ Country |
Capacity in Tons/Month |
| Spinning |
| Texturising |
4 |
Alidhra, India |
400 |
| Weaving |
| Circular Knit (Terry) |
1 |
Kemyoung, Korea |
8 |
| |
2 |
Chamber, UK |
9 |
| |
3 |
Fukahama, Taiwan |
30 |
| |
4 |
Ssanyang, Korea |
35 |
| |
4 |
Pailaung, Taiwan |
30 |
| Circular Knit (Interlock) |
10 |
Kemyoung, Korea |
45 |
| |
6 |
Fukahama, Taiwan |
30 |
| |
3 |
Pailaung, Taiwan |
12 |
| |
8 |
Ssanyang, Korea |
21 |
| |
12 |
Fukahama, Taiwan |
75 |
| Circular Knit (Single jersy) |
1 |
Pailaung, Taiwan |
6 |
| Dyeing |
| Jumbo Jiger |
59 |
Indigenous |
90 Lacs mtr. |
| Jigger M/c |
17 |
Indigenous |
15 Lacs mtr. |
| Jet Dyeing |
8 |
Indigenous |
290 |
| Sample Jet Dyeing |
1 |
Indigenous |
- |
| |
1 |
Fong's, Korea |
- |
| Soft Flow |
2 |
Harish, Indian |
90 |
| |
2 |
Seatex, Hongkong |
120 |
| Cotton hosiery Dyeing |
2 |
Fong's, Korea |
60 |
| Flaot dyer |
3 |
Indigenous |
27 Lacs mtr. |
| Printing |
| Rotary Screen Printing |
1 |
Stormac, Holland |
6 Lacs mtr. |
| |
2 |
Lakshmi, Indian |
24 Lacs mtr. |
| |
3 |
Lakshmi, Indian |
9 Lacs mtr. |
| Flat Bed Screen Printing |
7 |
Indigenous |
15 Lasc mtr. |
| Drying & Finishing |
| Pitch m/c |
3 |
Indigenous |
18 Lacs mtr. |
| Zero-zero m/c |
3 |
Indigenous |
36 Lacs mtr. |
| Singing m/c |
1 |
Indigenous |
12 Lacs mtr. |
| Crushing m/c |
2 |
Indigenous |
4 Lacs mtr. |
| Drying range |
8 |
Indigenous |
96 Lacs mtr. |
| J.T.Tank |
11 |
Indigenous |
16 Lacs mtr. |
| Soaper |
5 |
Indigenous |
45 Lacs mtr. |
| Merceriser |
2 |
Indigenous |
18 Lacs mtr. |
| Calender |
1 |
Indigenous |
6 Lacs mtr. |
| Decatising |
2 |
Indigenous |
12 Lacs mtr. |
| H.P.S Ager |
1 |
Indigenous |
3 Lacs mtr. |
| Continuous Ager |
2 |
Indigenous |
24 Lacs mtr. |
| Loop Ager |
3 |
Indigenous |
27 Lacs mtr. |
| Relax Dryer |
1 |
Harish, Indian |
100 |
| J'box |
1 |
Indigenous |
12 Lacs mtr. |
| Padding Mangle |
3 |
Indigenous |
27 Lacs mtr. |
| Baloon padder |
1 |
Taiwan |
150 |
| Hydraulic batching |
1 |
China |
|
| Polymeriser |
1 |
Indigenous |
9 Lacs mtr. |
| Winch |
7 |
Indigenous |
10 Lacs mtr. |
| Winch washer |
3 |
Indigenous |
5 Lacs mtr. |
| Drum washer |
1 |
Indigenous |
2.5 Lacs mtr. |
| Hydro extractor |
3 |
Indigenous |
450 |
| Carbonize m/c |
1 |
Indigenous |
|
| Sample table |
7 |
Indigenous |
|
| Kuster padding m/c |
1 |
German |
9 Lacs mtr. |
| Stenter |
| Steaming Stenter |
3 |
Indigenous |
60 Lacs mtr. |
| Stenter |
4 |
Harish, Indian |
42 Lacs mtr. |
| |
2 |
Dhall, Indian |
20 Lacs mtr. |
| Embossing |
| Thermo Brushing Embossing |
1 |
Mortamet, France |
1.5 Lacs mtr. |
| Embossing |
1 |
Hai Huei, Taiwan |
3 Lacs mtr. |
| Checking & Packing |
| Folding M/c |
5 |
Indigenous |
- |
| Finished Fabric Inspection m/c |
3 |
Indigenous |
- |
| |
2 |
Taiwan |
- |
| Sample Cutting m/c |
2 |
Indigenous |
- |
| Grey Fabic Inspection m/c |
2 |
Indigenous |
- |
| |
1 |
Paramount, India |
- |
| Laboratory |
| Colour Matching System |
1 |
Gretag
Macbeth
USA |
- |
| Denier Testing m/c |
1 |
Kamal Metal, India |
- |
| Yarn Tensile Strength Tester |
1 |
Kamal Metal, India |
- |
| Washing Fastness Tester |
1 |
India |
- |
| Hot Oven |
1 |
Tempo, India |
- |
| |
1 |
Sedco, India |
- |
| Microwave Oven |
1 |
BPL, India |
- |
| Sublimation Tester |
1 |
R B Elec., India |
- |
| Visco Meter |
1 |
Brookfeild, USA |
- |
| Light Box |
5 |
Paramount, India |
- |
| Tumbler |
1 |
IFB, India |
- |
| Twist Tester |
1 |
Kamal Metal, India |
|
| Rubbing Fastness Tester |
2 |
- |
- |
| Electronic Weighing Balance |
2 |
Contac, USA |
- |
| Hot Plate |
1 |
Sedco, India |
- |
| Beaker Dyeing m/c |
3 |
R B Elec., India |
- |
| Rota Dyer |
1 |
R B Elec., India |
- |
| I R Dyeing m/c |
1 |
R B Elec., India |
- |
| |
1 |
Rossari, India |
- |
| High Speed Stirrer |
2 |
Remi, India |
- |
| Sochlet |
1 |
India |
- |
| Heating Mental |
2 |
Sedco, India |
- |
| Washing m/c |
1 |
Videocon, India |
- |
| |
1 |
IFB, India |
|
| Padding Mangal with Dryer |
1 |
R B Elec., India |
- |
| Hand Reflecto Meter |
1 |
Erma, China |
- |
| Ph Pen |
1 |
Ph Scan 2,
Singapore |
- |
| TDS Meter |
1 |
TDS Scan 2,
Singapore |
- |
| Ph Electrode-table Model |
1 |
M-cronics, India |
- |
| Distill Water Plant |
1 |
India |
- |
| Flock Powder Production |
| Flock Tow Cutting M/c. |
2 |
German |
50 |
| Flock Dyeing Tank |
5 |
Indigenous |
45 |
| Flock Hydro Extractor |
2 |
Indigenous |
45 |
| Flock Dryer |
1 |
Indigenous |
45 |
| Flock Sieving M/c |
2 |
Indigenous |
35 |
| Flock Fabric Production |
Continuous Flock Fabric
Production Plant |
2 |
Taiwan |
7.5 Lac mtr. |
| Air Emboss M/c |
1 |
Indigenous |
2.5 Lac mtr. |
| Hot Emboss M/c |
1 |
Taiwan |
3 Lac mtr. |
| Flock Fabric Brushing M/c |
3 |
Indigenous |
7.5 Lac mtr. |
| Flock Testing Lab |
| Martindale Abrasion Tester |
1 |
Indigenous |
- |
Flock Inspection profile
Projector |
1 |
German |
- |
| Flock Activity Tester |
1 |
German |
- |
| Flock Siftability Tester |
1 |
German |
- |
| Flock Conductivity Tester |
1 |
German |
- |
| Lab Sampling M/c |
1 |
Taiwan |
- |
| Polar Plant |
| Slitting M/c |
1 |
Yan Tu, Taiwan |
500 |
| Raising M/c |
8 |
Yan Tu, Taiwan |
240 |
| Brushing M/c |
2 |
Yan Tu, Taiwan |
300 |
| Platting M/c |
1 |
Yan Tu, Taiwan |
500 |
| Shearing M/c |
2 |
Yan Tu, Taiwan |
240 |
| Tumbles |
7 |
Yan Tu, Taiwan |
105 |
| Cotton Hosiery Division |
| Soft Flow Dyeing Machine |
2 |
Fongs, Korea |
25 |
| Sample Soft Flow Dyeing Machine Projector |
1 |
Fongs, Korea |
50 kg |
| Compactor |
1 |
Korea |
50 kg |
| Balloon Padder |
1 |
Korea |
100 |
| Relax Dryer |
1 |
Harish, India |
100 |
| Hot Air Stenter |
1 |
Harish, India |
- |
| Reversing Machine |
2 |
India |
50 |
| Heat Setting Machine |
1 |
India |
70 |
| Loop Ager |
1 |
India |
50 |
| Rotary Printing Machine |
1 |
Harish, India |
70 |
| Chemical Division |
| Reactor |
2 |
Indigenous |
3.5 |
| Reactor |
1 |
Indigenous |
1 |
| Monomer Tank |
1 |
Indigenous |
250 kg |
| Monomer Tank |
1 |
Indigenous |
1.5 |
| Monomer Tank |
1 |
Indigenous |
2 |
| Pressurised Reactor(For Auxillaries) |
1 |
Indigenous |
500 kg |
| Open Vessel |
1 |
Indigenous |
200 kg |
| High Speed Stirrers |
2 |
Indigenous |
2,800 rpm |
| Monomer Lifting Pump |
1 |
Indigenous |
- |
| Water Treatment Plant |
| MCF & D'cold |
2 |
Indigenous |
30 Lacs ltr/Day |
| Power Plant |
| Boiler |
1 |
Chethar Vessels
India |
- |
| Turbine |
1 |
Kirloskar, India |
- |
| Boiler |
| Steam Boiler |
1 |
Chethar Vessels
India |
- |
| Oil Boiler |
3 |
Thermax, India |
- |
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